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Services
Prototyping
Together with our clients we develop an appropriate and economic solution.
We manufacture your prototype or small series on modern 3- and 5-axis CNC machining centres as well as CNC wire EDMs and sinker SEDMs with workpiece dimensions of up to 3500 x 1500 x 900 mm.
We also manufacture small series on demand, where a small and mostly exclusive edition would not justify the cost of an elaborate mass production mould.
Manufacturing
Our experience with high-precision production technologies and complex components ensure a top quality and complete production of various components.
Furthermore, because of our short decision-making process we can begin working on assignments relatively quickly. Our customers can always rely on us and our assignments are always finished timely.
Every week we have:
- 2000 hours of machining
- 650 hours of assembly
- 150 hours of heat treatment and burnishing
- 180 hours of calibration with the 3D FARO measuring arm
Case hardening:
- Case hardening
- hardening
- Plasma and gas nitriding
- Relax
Surface treatment:
- Coloring
- Browning
Design
Our design team adjust themselves to the individual demands of our customers. Our projects are made according to customer and CAD standards.
We have a lot of experience in designing tools for projection and spot welding as well as general manufacturing equipment for car bodies and assembly.
Your design assignment will of course be handed in timely and reliably.
We create:
- Drafts
- Layouts
- Manufacturing equipment designs
- Simulations
- 3D elaborations
- 2D elaborations
- All accompanying documentation
CAD software:
- CATIA V5 R29 – BMW Enviroment
- CATIA V5-6 R2018 – AUDI/VW Enviroment
- ProcessSimulate – Tecnomatix 13.1
- FEM-Tool – CATIA
Programming
Programs that are running on the machines are written externally in a suit programming.
We use the the latest software:
- Solid CAM – SP3 HF3
- Hypermill – 2021.2
- ThinkDesign – 2020.1
We are able to make even the most demanding position in accordance with the ability of machines.
Assembly
Our assembly department is assembling components and products that we make ourselves, and installation services.
We offer services of installation of pneumatic and electrical components.
Calibration is an integral part of the assembly who work with 3D measuring arm FARO and we are able to deliver to its customers and measuring protocol with the product.
Weekly installation capacities are 450 hours.
Our machinery
Number | Manufacturer | Control | X | Y | Z | Particularities |
|---|---|---|---|---|---|---|
| CNC Milling Machine | ||||||
| 1 | DECKEL MAHO FP 3 - 50 | Dialog 12 | 500 | 400 | 400 | |
| 1 | DECKEL MAHO FP 4 - 60T | Dialog 12 | 600 | 500 | 450 | |
| 1 | DECKEL MAHO FP 4 - 60T | Dialog 12 | 600 | 500 | 450 | 4-axis turntable |
| 1 | DECKEL MAHO DMU 50 EVOLUTION | Heidenhain TNC 426 | 500 | 420 | 380 | 5-axis simultaneous |
| 1 | DECKEL MAHO DMC 70V | Heidenhain TNC 426 | 700 | 550 | 500 | Pallete |
| 1 | DECKEL MAHO FP42NC | Heidenhain TNC 426 | 1170 | 500 | 370 | |
| 1 | MAHO MH 500 C | NCT 201 | 500 | 400 | 300 | |
| 1 | MIKRON UMS 600 - HS | Heidenhain TNC 410 | 600 | 500 | 450 | |
| 1 | MIKRON UM 600 | Heidenhain TNC 426 | 700 | 550 | 450 | |
| 1 | MIKRON UME 900 | Heidenhain TNC 407 | 900 | 630 | 500 | |
| 1 | QUASER MV 154PL | Heidenhain iTNC 530 | 1020 | 500 | 500 | |
| 1 | QUASER MV 154PL | Heidenhain iTNC 530 | 1010 | 489 | 500 | |
| 1 | QUASER MV 154 P | Heidenhain iTNC 530 | 700 | 450 | 500 | |
| 1 | QUASER UX 600 | Heidenhain iTNC 530 | 885 | 800 | 500 | 5-axis simultaneous |
| 1 | QUASER MV 234P | Heidenhain TNC 640 | 2040 | 762 | 661 | |
| 1 | HERMLE B300U | Heidenhain iTNC 530 | 800 | 600 | 500 | 5-axis simultaneous |
| 1 | HERMLE C400U | Heidenhain iTNC 530 | 800 | 600 | 500 | 5-axis simultaneous |
| 1 | HERMLE C400U | Heidenhain TNC 640 | 800 | 600 | 500 | 5-axis simultaneous |
| 1 | HERMLE C400U | Heidenhain TNC 530 | 850 | 700 | 500 | |
| 1 | HERMLE C400U | Heidenhain TNC 640 | 850 | 700 | 500 | |
| 1 | HERMLE C32U | Heidenhain TNC 640 | 650 | 650 | 500 | 5-axis simultaneous |
| 1 | HERMLE C52U | Heidenhain TNC 640 | 1000 | 1100 | 750 | 5-axis simultaneous |
| 1 | INGERSOLL BOHLE | Heidenhain iTNC 530 | 4000 | 2000 | 1200 | |
| CNC Turning Machines | ||||||
| 1 | GILDEMEISTER N.E.F. CT40 | ELTRO PILOT V1.1 | 260 | 640 | ||
| 1 | DAEWOO PUMA 230M | FANUC SERIES 18i T | 350 | 540 | ||
| 1 | SCHAUBLIN 102N | 100 | 200 | |||
| 1 | COLCHESTER TRIUMPH 2500 | 400 | 1200 | |||
| Grinding Machine | ||||||
| 1 | JAKOBSEN 1432 | 800 | 400 | 650 | ||
| 1 | JUNG HF 50 RD | 500 | 200 | 285 | ||
| Measuring Equipment | ||||||
| 1 | FARO EDGE 3,7M | Coordinate measuring machine with 3D laser scanner | ||||
| 1 | FARO EDGE 2,7M | Coordinate measuring machine with 3D laser scanner | ||||
| 1 | FARO LASER TRACKER VANTRAGE | 3D laser scanner | ||||
| 1 | NIKON ALTERA 8.7.6 | Coordinate measuring machine with 3D laser scanner | ||||
| Engraving Systems | ||||||
| 1 | PrintoLux-FB-20/400-STONE | PrintoLux Software | 210 | 320 | Material thicknesses up to 20mm | |
| 1 | Fybra II - 21W | EuGenius Software | 110 | 110 | 290 | Metal, plastic, wood |